U.S. Dairy Sustainability Commitment
Innovation Center for U.S. Dairy

Next Generation Clean-In-Place

The vision: Find a place for reduced-temperature cleaning.

More than half of a milk processing facility’s fuel is used to clean the lines and equipment. Emerging clean-in-place (CIP) technologies that allow for reduced temperature cleaning, such as catalyzed alkaline peroxide solutions, can reduce fuel demands and associated greenhouse gas (GHG) emissions by an estimated 15%. These new systems are relatively easy to install, require no changes to the monitoring and verification system, use less rinse water and produce a less alkaline effluent.

Not only would these systems help reduce our carbon footprint, but the cost savings would be significant; an average plant processing 25 million gallons of milk annually and using 27,500 MMBTUs annually would see a reduction of 4,125 MMBTUs and a fuel cost savings of nearly $40,000 a year, based on national average natural gas prices as calculated in 2008.

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The bottom line: $12 million in estimated energy savings annually industry-wide assuming 75% adoption.
3% reduction in carbon dioxide equivalent (CO2e) emissions.

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Your Stories and Ideas

Cross Collaboration in the Supply Chain; Cash East, University of Arkansas

Innovation Center Leading to Sustainable Results; Bryan Weech, World Wildlife Fund

Saving Energy Across the Country; David Darr, DFA

LALA Pilots; Howard Depoy, Grupo LALA

>> Dairy Farmers of America working with members; David Darr, DFA

Simple tips you can do in your plant today; Howard Depoy, Grupo LALA

Make it about personal ownership with employees; Tom Hubbard, The Dannon Company

>> LALA saved money on distribution; Howard Depoy, Grupo LALA

Benchmarking at 20 Plants; David Darr, DFA

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